Process & equipments of 180 size motor production: Green energy led by technology
Publish Time: 2024-07-18
1. Overview of production process
The production process of the motor is a complex and delicate process, which covers multiple links, including machining, core manufacturing, winding manufacturing, rotor manufacturing and motor assembly. These process links are interrelated and mutually influential, and together constitute the whole process of motor manufacturing. The following are the main links of the motor production process:
Machining process:
Rotor processing: Processing of various parts of the motor rotor, such as lamination of rotor core, rotor die casting, etc.
Shaft processing: Processing of the motor shaft, including turning, grinding and other processes to ensure the accuracy and surface quality of the shaft.
Core manufacturing process:
Punching sheet manufacturing: Use high-precision punching dies and punching machines, as well as reasonable punching process parameters to manufacture the punching sheets of the core.
Punching sheet lamination: To stack the punching sheets into the core, special lamination equipment and process methods are required to ensure the compactness and uniformity of the core.
Winding manufacturing process:
Coil manufacturing: Use special winding machines and winding processes to manufacture the coils of the motor.
Winding embedding: embed the coil into the core, fix it and insulate it.
Rotor manufacturing process:
Mainly includes the lamination of the rotor core, rotor die-casting and other processes to ensure the shape accuracy and mechanical properties of the rotor.
Motor assembly process:
Assemble the various components into a complete motor, and debug and test them to ensure the performance and quality of the motor.
2. Production equipment and technology
High-precision machine tools and tools: used for machining processes to ensure machining accuracy and quality.
Special tooling equipment: such as winding machines, lamination equipment, die-casting equipment, etc., used in process links such as winding manufacturing, core manufacturing and rotor manufacturing.
Intelligent testing equipment and data analysis system: used for motor quality control and performance testing to improve production efficiency and product quality.
Environmentally friendly materials and processes: using environmentally friendly materials and green production processes to reduce pollution and emissions during the production process, in line with the concept of green energy.
3. Green energy concept led by science and technology
In the motor production process, the green energy concept led by science and technology is mainly reflected in the following aspects:
Energy saving and emission reduction: By optimizing the production process and improving production efficiency, reduce energy consumption and emissions, reduce production costs and environmental pollution.
Material innovation: Use new environmentally friendly materials to replace traditional materials, improve the energy efficiency and reliability of motors, and reduce the impact on the environment.
Intelligent production: Introduce intelligent equipment and systems to realize the automation and intelligent control of the production process, improve production efficiency and product quality.
Recycling: Pay attention to the classification, recycling and reuse of waste in the motor production process to achieve resource recycling and reduce waste.
